Composites Evolution Ltd

A world-leading supplier of sustainable composite materials

Enhance Fire Performance

Enhance Fire Performance

Ecopreg has equivalent fire performance to phenolics

Reduce Weight

Reduce Weight

Use Biotex to reduce the weight of your parts

Increase Damping

Increase Damping

Biotex Flax improves the damping of carbon fibre parts

Improve Aesthetics

Improve Aesthetics

Biotex gives a natural look with similar performance to glass fibre

Improve Health & Safety

Improve Health & Safety

Ecopreg and Biotex give a safer working environment

Reduce Environmental Impact

Reduce Environmental Impact

Biotex and Ecopreg materials are sustainable and renewable

Reduce Costs

Reduce Costs

Biotex Flax in a carbon part reduces costs for the same performance

Biocomposite Wind Turbine Blade

Background

The SWE (Endowed Chair of Wind Energy) at the University of Suttgart, Germany, has designed and manufactured natural fibre reinforced wind turbine. SWE’s research is focused on improving the reliability of turbines whilst reducing the production costs of wind energy. Wind turbine blades are commonly made using glass fibre reinforced composites. SWE wanted to familiarise themselves with natural fibres and their performance compared to glass in the use of wind turbine blades. The aim was to design a natural fibre wind turbine blade for its 1kwh rooftop wind turbine to see if there was a sustainable high performance alternative to the glass.

Testing

The University wanted to learn more about the use of natural fibres and, along with a range of other materials suppliers, contacted Composites Evolution to test fibres with different resins to validate their performance characteristics. It found that Composites Evolution’s Biotex Flax correlated best with the performance they needed and it felt they had a good data basis to make a lightweight and stiff natural fibre blade.

Material Selection

The main shell was built using Biotex Flax 2x2 Twill 400gsm with Biotex Flax Unidirectional 275gsm being used for the belt and root. The blade was built in two halves which were hand laminated and joined using Momentive’s RIM 235 epoxy resin.

Why Biotex Flax?

Tests showed that Biotex Flax could be used without sacrificing the integrity of the turbines strength. The Biotex Flax reinforcement’s unique twistless technology gave the material the performance characteristics that they were looking for, ensuring the blade was both lightweight and stiff.


Download this case study:

Composites Evolution Case Study - Wind Turbine